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Gate and truck control at an industrial plant

A factory gate works when nothing is decided there for the first time: trucks arrive by appointment from the day’s list, the driver is identified against the documents, vehicle and seal checks are written conditions of entry the carrier accepted beforehand, the weighbridge agrees with the loading document, drivers wait in a set area under known rules, and on the way out the load is checked against the loading documents. The guard applies the procedure and records it; every discrepancy is decided by the client’s staff.

Updated: 7 min readSources: 2

How do you run a factory gate from an appointment list?

Dispatch or traffic management sends the gate the day’s truck list before the shift starts, with times, carriers and load numbers. Anything not on the list does not enter without approval from a specific, named person.

  • What the list shows: time or time window, carrier, tractor and trailer plates, load or order number, dock or destination.
  • When it arrives: before the shift change, so the incoming guard reads it before the first truck turns up.
  • Changes during the day: only from the people the client names, and in writing — a message or the app, not “the driver told me”.
  • No appointment: the truck waits outside the gate or in the waiting area until the person responsible answers.

The basic gate sequence — plate, carrier, seal, a decision with a name and a time — is covered in the guide to warehouse and logistics security. This guide stays with what changes at a factory: production next to the traffic, a weighbridge, and several employers on one site.

How is a driver identified against the delivery documents?

The guard compares three things that must agree: the appointment list, the documents the driver brings and the vehicle in front of them. If any one of the three does not match, the truck waits until the client’s person in charge decides.

  1. The carrier and load number on the driver’s paperwork match the list.
  2. The tractor and trailer plates match the paperwork and the list.
  3. The driver’s name matches what the carrier declared, where the procedure requires it.
  4. Entry is logged with the time, and the driver is told where to go.

The most common mismatch is not fraud; it is the replacement driver or the different trailer the carrier did not get round to declaring. So the procedure says in advance who confirms the change — usually the carrier, in writing, to dispatch — and the guard never has to judge whether it “looks fine”.

Record only the driver details the procedure asks for, and agree with the client who manages that record and how long it is kept: it is personal data.

Can a truck be inspected at the factory gate?

Yes, when the check is a written condition of entry to the plant that the carrier and driver know and accept before they arrive. If the driver declines it, the truck simply does not enter and the client’s person in charge is informed.

A vehicle check is not the guard’s own initiative. It is the owner’s condition for entering their premises, and it only works if it is written down and known in advance.

  • Where it is written: in the plant’s rules for carriers, sent with the booking confirmation or the haulage contract, and posted at the gate.
  • What it covers: for example, that the trailer is empty on arrival, the seal number and its integrity, a look into the cab for undeclared passengers.
  • How it is done: as the post orders set out, by the guard with the driver present, with no improvising.
  • If the driver declines: no check takes place, the truck does not enter, the refusal is logged and the client’s person in charge is told.

The guard does not pressure, threaten or “search”. They apply an entry condition the carrier has already accepted; if it is not accepted, the decision belongs to the client.

How do you reconcile the weighbridge with the loading documents?

The truck is weighed empty on the way in and loaded on the way out (the other way round for a delivery), and the net weight is compared with the loading document. The acceptable margin is set by the client, not the guard.

  • Who runs the weighbridge: the client’s staff or the guard, as the written procedure says — not “whoever is free”.
  • What is logged: the in and out weighings with time, plate and load number.
  • The margin: written into the procedure per product or load type; the guard does not estimate it case by case.
  • Outside the margin: the truck goes to the waiting area, dispatch is informed, and the decision is logged with a name.

A weighbridge only tells you that something does not match, not what. A difference can be a document error, a loading error or something worse — which is why dispatch explains it, not the gate.

Where do drivers wait, and what rules do they follow inside the plant?

In a designated waiting area, away from production, with a known route to the dock. The site’s safety rules are given to the driver before they move around the plant, and the gate is usually where that handover happens.

Greece’s Labour Code requires that, when several businesses share a workplace, their employers cooperate and coordinate, with coordination falling on the employer who controls the site (article 533 §9). That employer also ensures that workers of external businesses working on its premises have received appropriate instructions on the risks there (article 538 §3), and that only people who have received instructions enter zones of serious and specific danger (article 533 §8δ).

  • Waiting area: marked, with a toilet, reachable without crossing production or forklift routes.
  • Rules on one page: speed limit, route, protective equipment at the dock, where the driver may leave the cab.
  • Handover at the gate: the guard hands over the rules and logs that they did; the content is set by the client and its safety technician.
  • Keys and documents: if the procedure holds keys or papers at the gate, it says when and to whom they are returned.

What is checked on exit, and what happens when something does not match?

On exit the truck is checked against the loading documents: load number, seal, weighing and plates. Any discrepancy holds the truck in the waiting area and goes to the client’s staff, who decide; the guard records it.

  1. The loading documents correspond to the load number on the list.
  2. The seal number on the document is the one on the vehicle, and the seal is intact.
  3. The exit weighing is within the procedure’s margin.
  4. If anything does not match: wait, call the named person in charge, take a photo where the procedure allows, and log the decision.

The gate log should answer one question for every truck: who came in, with what, when, what left, and who approved each exception. A discrepancy handled by the client’s staff is written up as an incident report, with facts rather than impressions.

OVIT records these events in the Guardly platform, so the client sees gate exceptions in the same picture as patrols and shift reports (industrial and logistics).

At a glance

  • Nothing is decided at the gate for the first time: an appointment list before the shift, changes only in writing from named people.
  • Driver, documents and vehicle must agree; if one does not, the client’s person in charge decides.
  • A vehicle check is a written condition of entry the carrier accepts in advance; if it is declined, the truck does not enter.
  • The client sets the weighbridge margin in writing, and anything outside it goes to dispatch.
  • Drivers wait in a set area under known rules; coordinating employers on site falls on whoever controls it (art. 533 §9).

Frequently asked questions

Can a guard search a truck at the gate?

A vehicle check happens only as a written condition of entry to the plant, accepted by the carrier before arrival, and in the way the post orders set out. If the driver declines, the truck does not enter and the client’s person in charge is informed.

What if the weighbridge reading does not match the loading document?

The truck waits in the waiting area, the client’s dispatch is informed, and its decision is logged with a name and a time. The client sets the margin in writing, not the guard.

Does a truck driver need to be briefed on the plant’s safety rules?

The employer must ensure that workers of external businesses working on its premises have received appropriate instructions on the risks (article 538 §3 of the Greek Labour Code). In practice, the gate is where the site rules are handed over and logged.

Sources

Every legal or pay point in this guide was checked against the official sources below.

  1. Κώδικας Εργατικού Δικαίου (π.δ. 62/2025), άρθρο 533 §8δ και §9 — πρόσβαση σε ζώνες σοβαρού κινδύνου· συνεργασία εργοδοτών στον ίδιο τόπο εργασίαςChecked
  2. Κώδικας Εργατικού Δικαίου (π.δ. 62/2025), άρθρο 538 §3 — οδηγίες σε εργαζόμενους εξωτερικών επιχειρήσεωνChecked

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